Logistics & Transportation

Reverse Logistics

Definition

Reverse logistics is the process of moving goods backward through the supply chain, from the customer toward the seller or manufacturer, for returns, repairs, recycling, or disposal. It covers everything from return shipping to disposition decisions.

In Practice

A reverse flow starts when a customer initiates a return and ends when the item reaches its final disposition: restock, refurbish, liquidate, recycle, or scrap. In between sit return authorization, inbound transport, inspection, and grading, each of which costs money against an item that has already been discounted by its trip.

For planners, returns are a real capacity and inventory problem, not an afterthought. Returned units occupy dock doors and processing labor, and slow disposition traps sellable stock in limbo. Speed matters: apparel returned in days can be resold at full price, while electronics lose value weekly.

A typical example is an online apparel retailer with a 25 percent return rate that routes returns to a dedicated processing center, where items are inspected within 48 hours and either returned to pickable inventory or moved to an outlet channel.

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