Inventory Management

Inventory Position

Definition

The total stock available to meet future demand, calculated as on-hand inventory plus on-order inventory minus backorders and committed allocations. It is the number replenishment decisions should be based on.

In Practice

Inventory position exists to prevent a classic error: reordering based on what is on the shelf while ignoring what is already on the way. By adding open purchase and transfer orders and subtracting backordered or committed quantities, it represents the true forward-looking stock picture that reorder points are meant to be compared against.

Planners who trigger orders on on-hand alone systematically double-order during shortages, because the shelf looks empty even as three replenishment POs are inbound; those duplicate orders then arrive together and become excess. Every standard policy, continuous review, periodic review, min-max, is defined on inventory position, not on-hand.

Example: a SKU shows 150 units on hand against a 380-unit reorder point, which looks alarming. But with 400 units on an open PO arriving Friday and 20 units backordered, the inventory position is 530, comfortably above the trigger, and the correct action is no action.

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