MOQ Impact Calculator
The MOQ Impact Calculator quantifies the cost penalty of a supplier-imposed minimum order quantity: it compares the MOQ against your economic order quantity (EOQ) and computes the excess units per order, months of supply each MOQ order represents, and the extra annual holding and ordering cost the MOQ forces on you.
Input Parameters
Typically 20–30% of item value per year
Results
Enter values to see results
Formula
EOQ = √(2DS / H) · Annual Cost at Q = (D/Q) × S + (Q/2) × H · MOQ Penalty = Annual Cost at MOQ − Annual Cost at EOQD is annual demand, S the cost per order, and H the holding cost per unit per year (unit cost × holding rate). The EOQ is the order quantity that minimizes total ordering-plus-holding cost. When the supplier's MOQ exceeds your EOQ, every order carries excess inventory; the penalty is the difference between total annual cost ordering at the MOQ versus at the EOQ. If the MOQ is below your EOQ, it costs you nothing — you simply order the EOQ.
Variable Definitions
Annual Demand
Total units you expect to buy or consume per year.
Minimum Order Quantity
The smallest quantity the supplier will accept per order.
Ordering Cost
Fixed cost per order: PO processing, receiving, inbound handling.
Holding Cost
Cost to hold one unit for one year — unit cost × annual holding rate (commonly 20–30%).
Example Calculation
Scenario: A buyer faces a 5,000-unit MOQ on a component: - Annual demand: 12,000 units · Unit cost: $8 - Ordering cost: $90/order · Holding rate: 25% → H = $2.00/unit/yr Calculation: EOQ = √(2 × 12,000 × 90 / 2.00) = 1,039 units Annual cost at EOQ = (12,000/1,039) × $90 + (1,039/2) × $2.00 = $2,078 Annual cost at MOQ = (12,000/5,000) × $90 + (5,000/2) × $2.00 = $5,216 MOQ penalty = $3,138 extra per year Excess per order = 5,000 − 1,039 = 3,961 units Months of supply per order = 5,000 ÷ 1,000/month = 5.0 months That $3,138 is the number to bring to the negotiation — or the saving available from a supplier with a lower minimum.
How to Interpret Your Result
• The MOQ penalty is a real, recurring cost — treat it as part of the supplier's effective price when comparing quotes. • Months of supply per MOQ order is the risk lens: 6+ months of supply on one order exposes you to obsolescence, engineering changes, and demand shifts. • Negotiating options: ask for a lower MOQ at a slightly higher unit price (compare against the penalty), scheduled releases against a blanket PO, or vendor-held stock. • If the MOQ is below your EOQ, the constraint is not binding — order your EOQ and ignore the minimum.